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Best Orbital Sander of 2019 [​Complete Reviews With Comparisons]

best orbital sander

Worker polishes a stone with a grinder

Orbital sanders are really convenient power tools no doubt, ones that can make your projects a lot easier. However, choosing the right one for you can be difficult, which is what we are here for right now. Let’s get right to it and help you find the best orbital sander of 2019.

Comparison Table

PRODUCT FEATURES

TOP PICK

1. ​​​​​​Festool 574993 Random Orbital Sander
  • Lightweight and compact
  • ​Great for overhead and one-handed use
  • ​Step-less variable speed control
  • ​Very smooth, precise, and accurate
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​2. ​​​​​​DEWALT DCW210B 20V MAX Brushless Orbital Sander
  • Very user-friendly
  • ​Compact and fairly lightweight
  • ​Easy change pads
  • ​Very portable – no power cord
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​3. ​BLACK+DECKER BDERO100 Random Orbit Sander
  • High level of durability
  • ​Quite user-friendly
  • ​Comfortable to hold
  • ​Good for tight spaces and smaller jobs
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4. ​​​​​​​​DEWALT DWE6423K Variable Speed Random Orbit Sander
  • Lots of power
  • ​Variable speed design
  • ​Lightweight and compact
  • ​Included dust bag
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5. ​​​​​​​​​Makita BO5041K 5-Inch Random Orbit Sander
  • ​Lots of power
  • ​Great speed range
  • ​Included dust bag
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​Best Orbital Sander: Reviews

1. ​​​​​​Festool 574993 Random Orbital Sander

Here we have a very affordable, yet very powerful, fast-acting, and compact orbital sander that should be able to get any job done in a matter of minutes. The Festool 574993 Random Orbital Sander is a very simple to use tool that is ideal for a variety of sanding purposes.

Review

For one, the Festool 574993 Random Orbital Sander is a very lightweight and compact orbital sander. It weighs just over 2 pounds and it is technically small enough to use with a single hand.

This is very convenient if you have to do overhead or vertical sanding work, or if you have to hold the workpiece with one hand while sanding with the other.

There is also the fact that the Festool 574993 Random Orbital Sander can easily fit into tight spaces where larger orbital sanders just cannot fit.

The Festool 574993 Random Orbital Sander also features an ergonomic design which helps make it comfortable for anybody to hold.

What is also nice about this particular orbital sander is that it comes with balanced vibration-stop technology.

This is very effective at reducing the vibration which this sander causes, thus making it much easier, more accurate, and much more comfortable to use, especially where fatigue is concerned.

What you might also like about the Festool 574993 Random Orbital Sander is that it features a very fine sanding stroke, which is 5/64 inches or 2 mm, which means that you can sand anything down without removing too much at once, thus providing you with a smooth and accurate finish without sanding away way too much material at once.

Keep in mind that because the sanding stroke is very fine, it’s not the best option when you need to remove a lot of material at once.

 You also get a step-less variable speed control, where you simply have to turn the dial in one direction or another to adjust the speed. 


The sanding brake pad is just another beneficial feature that adds to the versatility and ease of use of the Festool 574993 Random Orbital Sander. On a side note, this is quite a durable orbital sander.

​Pros

  • ​Lightweight and compact
  • ​Great for overhead and one-handed use
  • ​Step-less variable speed control
  • ​Very smooth, precise, and accurate


​Cons

  • ​Not for heavy-duty sanding jobs
  • ​Cannot remove a lot of material at once


​2. ​​​​​​DEWALT DCW210B 20V MAX Brushless Orbital Sander

This a slightly more affordable orbital sander than the one we just looked at.

Make no mistake about it, just because it comes in at a better price than the previous product does not necessarily mean that it is of a lower quality.

It has a couple of really cool features that you might really appreciate.

Review

One thing that does need to be mentioned about the DEWALT DCW210B 20V MAX Brushless Orbital Sander is that it is a battery-powered machine. However, the battery and the charger do not come included.

Yet, what is really nice is that the lithium ion battery needed for this power tool is also compatible with over 180 other cordless DEWALT power tools, which is definitely quite neat.

Now, the battery life is pretty decent when it actually has the battery, and it does not take too long to charge either.

What is also important to note about the DEWALT DCW210B 20V MAX Brushless Orbital Sander is that it comes with a brushless motor, and brushless motors tend to be fairly durable and long-lasting.

The motor delivers quite a lot of power, and the DEWALT DCW210B 20V MAX Brushless Orbital Sander also comes with a variable speed control which allows you to adjust the speed from anywhere between 8,000 and 12,000 RPM, so it should be able to make quick work out of any job.

If you need speed, just crank up the RPM, but if you need a bit more accuracy and caution, turn the speed down a bit.

The DEWALT DCW210B 20V MAX Brushless Orbital Sander comes with a texturized rubber handle for easy holding, plus it also features a low and compact design which makes it ideal for tight spaces.

What is really cool here is that the DEWALT DCW210B 20V MAX Brushless Orbital Sander comes with its own dust collection bag to clean up your messes as they occur. The replaceable 8 hole hook sanding pad helps make things easier.

​Pros

  • ​Very user-friendly
  • ​Compact and fairly lightweight
  • ​Easy change pads
  • ​Very portable – no power cord
  • ​Variable speed design

​Cons

  • ​Battery not included
  • ​Charger not included


​3. ​BLACK+DECKER BDERO100 Random Orbit Sander

If it is a straightforward, simple, small, and affordable orbital sander that you are looking for, then you might want to consider the BLACK+DECKER BDERO100 Random Orbit Sander.

It’s the perfect item to get if you have smaller jobs that need to be done, you need something portable, and if you don’t want to spend too much money.

Comparatively speaking, when it comes to being cost effective, this is one of the top options on our list.

Review

The BLACK+DECKER BDERO100 Random Orbit Sander is a corded orbital sander, so you never have to worry about replacing or charging batteries.

However, something to keep in mind is that the cord is fairly short, so in all reality, you will probably need an extension cord to use it in most cases.

It may have limited power, but it is a convenient little item, nonetheless.

With that being said, something that stands out about the BLACK+DECKER BDERO100 Random Orbit Sander is its small size, compact design, and lightweight nature. In terms of being able to use it with a single hand for convenience, this is definitely possible.

This is a really good sander for one-handed use, for overhead sanding, and for compact spaces too.

It’s really lightweight so it should not cause fatigue either.

It may not be the most powerful orbital sander around, but it also does not vibrate much, which is nice because this also helps prevent fatigue, plus it makes your sanding jobs much cleaner and more accurate too.

The BLACK+DECKER BDERO100 Random Orit Sander does not have a variable speed function, but it does have a random orbital motion for good results.

The sander is dust sealed, which is important so that dust does not get to the inner components, which therefore translates into a higher level of durability.

The fact that it is dust sealed is also nice because the dust ends up in a bag that you can just empty when you are done or when it has filled up. The hook-and-loop system makes it really quick and easy to change sanding pads whenever needed.

​Pros

  • ​High level of durability
  • ​Quite user-friendly
  • ​Comfortable to hold
  • ​Good for tight spaces and smaller jobs
  • ​Comes with a dust bag

​Cons

  • ​Not too powerful
  • ​Short power cord
  • ​No variable speed control


​4. ​​​​​​​​DEWALT DWE6423K Variable Speed Random Orbit Sander

Here we have another orbital sander from the DEWALT brand.

We know that this model is very similar to the other DEWALT sander we reviewed above, but they are both very affordable and durable. The biggest difference between them is that this model is corded, whereas the other DEWALT orbital sander was battery powered.

Review

Ok, so as mentioned before, this particular orbital sander from DEWALT is a corded model. This might make it a little less portable than the other DEWALT sander, but the benefit is that you never have to worry about battery life and charging batteries.

Sure, you might need an extension cord at times, but there is also the fact that corded power tools have a steadier delivery of power and tend to be a bit more powerful in general.

It might not have a brushless motor like the other model, but it is still quite the durable orbital sander.

The DEWALT DWE6423K Variable Speed Random Orbit Sander features a fairly small and compact design, plus it does not weigh too much.

This makes this orbital sander easy to use for overhead and vertical sanding, and it can fit in tight spaces.

It also features a very lightweight design which makes it ideal for using when you have longer projects to do, as it should not cause fatigue and may even be used with a single hand.

The DEWALT DWE6423K Variable Speed Random Orbit Sander has a 3.0 amp motor and it also features a variable speed design.

You can adjust it from between 8,000 to 12,000 RPM, so you can get the speed and accuracy you need for the job. It also features a vibration-reducing design to make working with it much easier and more accurate, as well as being a lot more comfortable.

This sander is dust sealed, so there is no dust getting to the interior components, plus this makes cleanup much easier as well. We like how the DEWALT DWE6423K Variable Speed Random Orbit Sander also comes with a carrying case.

​Pros

  • ​Lots of power
  • ​Variable speed design
  • ​Lightweight and compact
  • ​Included dust bag


​Cons

  • ​You will probably need an extension cord
  • ​Dust connection is a bit iffy at times


​5. ​​​​​​​​​Makita BO5041K 5-Inch Random Orbit Sander

Here we have a fairly high-quality orbital sander, one that comes in at a great price, yet still manages to come with many features that you should be able to appreciate.

Review

For one, the Makita BO5041K 5-Inch Random Orbit Sander is a corded power tool, so you never have to worry about changing or charging batteries.

The power cord is not that long, so you will probably need an extension cord. Although it is corded, which reduces portability a little bit, it is still a very compact and lightweight model, which never hurts.

It is a little large to use with a single hand, but still small and lightweight enough to be considered somewhat portable and user-friendly.

It comes with an extra handle for increased precision, one that is adjustable so you can actually still get into tight spaces.

The Makita BO5041K 5-Inch Random Orbit Sander comes has a variable speed design which allows you to set the speed from anywhere between 4,000 and 12,000 RPM, which is the highest speed range of any orbital sander here today.

The 3.0 amp motor on this thing still delivers more than enough power to complete any job with speed, but can be turned down far enough for the ultimate in precision as well.

The Makita BO5041K 5-Inch Random Orbit Sander has an ergonomically designed handle with a texturized rubber grip to help make it a bit more comfortable.

This tool also comes with a dust bag and dust collection system to make cleanup a bit easier and to prevent dust from invading the interior of this power tool.

​Pros

  • ​Lots of power
  • ​Great speed range
  • ​Included dust bag


​Cons

  • ​A bit chunky
  • ​Some problems with the pads

Conclusion

When it comes down to it, for the best orbital sander this year, we would recommend either of the models by DEWALT.

Remember, one of them is a corded sander and the other is a battery powered, but in terms of the best sander out there, we think that DEWALT has this in the bag.

Best Orbital Sander of 2019 [​Complete Reviews With Comparisons]
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